I-G1 Ultra Precision Crankshaft Grinder | Isisombululo se-Hydrostatic High Rigidity sokuvelisa ngobuninzi i-Eccentric Shaft kunye ne-Compressor Crankshaft

Uphawu I-Beijing Yuhen Machinery Co., Ltd.
Imveliso Engundoqo Isitshizi seCrankshaft seG1
Isicelo Isitshizi seFriji / iNew Energy Auto / iAerospace / iMedical Precision Shaft

1. Amanqaku Obuhlungu Kwishishini: Kutheni IiCrank Grinders Zendabuko Zithintela Imveliso Yefektri

Imfuno yehlabathi jikelele yeendawo ze-shaft ezi-eccentric ezichanekileyo kakhulu iyaqhubeka nokukhula, ingakumbi ii-compressors ze-HVAC, ii-camshafts zezithuthi zamandla amatsha kunye nee-robot reducer shafts. Uninzi lwabavelisi lujongene nemiqobo emine yemveliso ngoomatshini bokugaya abadala:

(1) Ukushukuma ngokuchanekileyo emva kokusebenza ixesha elide Isikhokelo esiqhelekileyo somgca siguga ngokukhawuleza emva kweenyanga ezi-3-6 zomsebenzi oqhubekayo. Ukuguquguquka kobushushu okubangelwa kubushushu obuphezulu bokugaywa kubangela ukuba ukunyamezelana nokujikeleza kungahambelani neemfuno, kufuneka imbuyekezo rhoqo ngesandla rhoqo emva kweeyure ezi-2.
(2) Ukuxinana okuninzi kubangela izinga eliphezulu lokungamkeleki Iigrinder zemveli zigaya kuphela ububanzi obufanayo obungaqhelekanga ngexesha lokuseta. Ukuqhaqha nokubopha okuphindaphindiweyo kuzisa impazamo yokubeka izinto ezingafunekiyo, izinga le-scrap lihlala liyi-8%-12%.
(3) Ukusebenza kakuhle kwemveliso, imveliso encinci Iinkqubo ezahlukeneyo zokusila ezirhabaxa nezokugqiba zandisa ixesha lokujikeleza kwenxalenye enye, azikwazi ukuxhasa ii-oda ezinkulu ezivela kwiimoto nakwiimpawu zokufriji.
(4) Umngcipheko ofihlakeleyo wokungqubana kunye neendleko eziphezulu zokulungisa Ngaphandle kokufunyanwa kwesithuba somoya ngexesha langempela, ukungqubana kwevili lokugaya okanye i-workpiece kuhlala kwenzeka, okubangela ukulungiswa kwe-spindle okubizayo kunye nokuvalwa kwemveliso.
(5) Isisombululo kunye noBuchule Ijongene nezi ngxaki zibanzi kushishino, iqela le-Yuhen R&D lichithe iminyaka emi-2 lilungisa i-G1 crankshaft grinder. Idityaniswe ne-finite element multi-physics simulation kunye noyilo olupheleleyo lwe-hydrostatic transmission, le modeli isombulula zonke iindawo ezibuhlungu ezingentla ukuze kulungiswe i-shaft eccentric enkulu.

2. Uyilo lweSakhiwo soMatshini opheleleyo kunye noHlalutyo loLungiselelo lweZinto eziFinite

2.1 Isakhelo sebhedi yentsimbi eqinileyo neqinileyo ephezulu

Zonke izinto ezisisiseko, iikholamu kunye nezilayidi zisebenzisa isinyithi esitshisiweyo esinomgangatho ophezulu. Emva konyango lokunciphisa uxinzelelo lokwaluphala olwenziwayo kangangeenyanga ezi-6, ibhedi ayiguquguquki ixesha elide phantsi komthwalo onzima wokusila oqhubekayo weeyure ezingama-24. Uyilo lokukhupha ioyile etyebileyo ebhedini luthintela ukuqokelelana kolwelo, ukungavuzi ioyile, ukucoca nokulungisa okulula imihla ngemihla.

2.2 Ukuqinisekiswa kokulinganisa intsimi emininzi ngaphambi kokuveliswa ngobuninzi

Ngaphambi kokuba kuveliswe ngokusesikweni, yonke into ephambili ye-G1 idlula kuhlalutyo loxinzelelo oluzinzileyo lwe-finite element, uvavanyo lwe-resonance frequency kunye nokulinganisa ulwelo lobushushu:

Uvavanyo loxinzelelo olungaguqukiyo:Ukuguqulwa okuphezulu kulawulwa ngaphakathi kwinqanaba le-micron phantsi komthwalo opheleleyo wokusila

Uhlalutyo lweResonance:Kuphephe ukusebenza ngokudibana rhoqo kwesantya sokujika kwe-spindle, susa ukungcangcazela ngesantya esiphezulu

Ukulinganisa uxinzelelo lwefilimu yeoyile ye-hydrostatic:Lungiselela ulwakhiwo lwe-oyile ukuze ilungelelanise umthamo wokuthwala ofanayo

2.3 Inzuzo engundoqo: Inkqubo epheleleyo yesikhokelo se-hydrostatic rail

Isikhokelo esisebenza ngamanzi sesona sibonelelo siphambili sokhuphiswano lwe-Yuhen eight-series eggers, esahlukileyo kubakhuphisana abaqhelekileyo besikhokelo esihamba ngomgca.

  • Izinto eziphathekayo Isiseko esidityanisiweyo emva kokunitha + unyango lwe-cryogenic, ukuqina okuphezulu kakhulu, ukumelana nokugqwala
  • Umgaqo Ukungqubana kolwelo okucocekileyo phakathi kweendawo zesikhokelo, akukho nxibelelwano lwesinyithi ngqo, akukho kugqwetheka nangona emva kweminyaka emininzi yokusebenza
  • Uchaneko Ukuthe tye ngaphantsi kwe-0.1μm / 500mm
  • Ubushushu Itshaneli yokupholisa ejikelezayo eyakhelwe ngaphakathi emzimbeni wesikhokelo, ulawulo lokunyuka kobushushu ngaphakathi kwe-± 0.5℃ ngexesha lokusila iiyure ezinde
  • Ubomi Ubomi benkonzo yethiyori obungenamkhawulo, phantse akukho ndleko zokugcinwa kwesikhokelo

3. Inkqubo yoLawulo oluGqibeleleyo oluValiweyo kunye neeParamitha zokuChaneka okuPhambili

3.1 Impendulo epheleleyo yeRula yeGrating echanekileyo kakhulu

I-G1 ixhobisa umlawuli wegrating ongeniswe ngaphakathi onesisombululo esiphezulu njengoqwalaselo oluqhelekileyo, ilawula ngokupheleleyo inkqubo yesondlo se-X-axis, akukho mpazamo yokudlulisela ephakathi:

Into echanekileyo Isalathiso soBugcisa
Isisombululo esincinci segridi 0.0001 mm
Ukuchaneka kokubeka indawo kwi-X-axis 0.0012 mm
Ukuchaneka kokubeka okuphindaphindiweyo kwe-X-axis 0.0011 mm

Yonke intshukumo yokondla yevili lokusila ilinganiswa ngexesha langempela ngokugalela, inkqubo ye-CNC ihlawula ngokuzenzekelayo ukuphambuka okuncinci, iqinisekisa ubungakanani obuhambelanayo bamawaka eempahla zokusebenza kwibhetshi enye.

3.2 Inkqubo yokuCandwa kweMarposs kunye neNkqubo yokuFumanisa iMingxunya yoMoya kwi-Intanethi

Le modyuli yokhuseleko kunye nokulinganisa edibeneyo yinkqubo eqhelekileyo ye-G1, imisebenzi emibini ephambili:

(1) Ukubeka esweni ukuhla komoya ngexesha langempela Fumanisa umgama phakathi kwevili lokusila kunye nesixhobo sokusebenza ngexesha langempela, thumela isilumkiso kwangethuba xa umsantsa umncinci kakhulu, kuphephe ukungqubana okuqinileyo.
(2) Ukulinganisa ububanzi bevili lokusila ngokuzenzekelayo Inkqubo irekhoda ubungakanani bevili ngokwalo ngokuguquguqukayo, ilungisa ukutyibilika kwe-feed ngokuzenzekelayo emva kokunxitywa kwevili, akukho parameter yokufaka ngesandla.

3.3 I-Intelligent CNC Human-Machine Interface

Inkqubo yokusebenza ngemizobo esekwe kwiWindows, imisebenzi emibini eluncedo kubaqhubi befektri:

Ukuhlelwa kwi-intanethi kwe-eccentric shaft contour curve

Ukungenisa umzobo ngokuthe ngqo, ukuvelisa ngokuzenzekelayo inkqubo yokugaya epheleleyo

Akukho mfuneko yenkqubo yesandla eyinkimbinkimbi yekhowudi ye-G, nciphisa umjikelo woqeqesho lwabaqhubi ukusuka kwinyanga e-1 ukuya kwiintsuku ezi-3.

4. Umsebenzi Wokugaya Odibeneyo weClamp Multi-Eccentric Integrated

4.1 I-Eccentric Workpieces eyohlukileyo kwi-Eccentric Logic

Uninzi lwee-crankshaft grinders ezithengiswayo zinokugaya isangqa esinye esingaqhelekanga xa sele zibotshiwe. I-G1 iyazi ukubamba kube kanye ukuze igqibezele ububanzi obu-2 okanye ngaphezulu obungaqhelekanga bangaphandle:

1. Lungisa i-workpiece ngeziko ezimbini okanye i-hydraulic chuck
2. I-C-axis torque motor iqhuba i-workpiece ukuze ijikeleze ngesantya esiguquguqukayo
3. I-X-axis linear motor high-speed feed, idibanisa unxibelelwano ne-C-axis ukuze ilandele i-contour engaqhelekanga
4. Gqibezela ukugaya okurhabaxa, ukugqiba okuncinci kunye nokugqiba ukugaya ngaphandle kokuphinda ubambe

4.2 Uthelekiso lweDatha yokuSebenza kakuhle kunye neNzuzo

Isalathiso Isixhobo Sokugaya Esiqhelekileyo Sendabuko I-Yuhen G1 Crankshaft Grinder Isiphumo sokuKhuthazwa
Ixesha lokucubungula iqhekeza elinye imizuzu eli-12 imizuzu esi-8 Gcina ixesha lomjikelo we-33%
Izinga lokwaliwa kweqela 8% -12% ≤0.5% Ixabiso lezinto ezilahliweyo lincitshiswe ngaphezulu kwe-90%
Imbuyekezo eyenziwa ngesandla rhoqo Rhoqo emva kweeyure ezi-2 Kanye ngeshifti nganye (iiyure ezisi-8) Nciphisa umsebenzi wezandla
Isikali sebhetshi esifanelekileyo Ibhetshi encinci engaphantsi kwama-500pcs Imveliso enkulu ngaphezulu kwe-10,000pcs Xhasa ii-odolo ezinkulu ze-OEM

4.2 Ukufanisa i-Spindle ukuze kusetyenziswe amandla okusila aqinileyo

I-spindle yevili lokusila isebenzisa isakhiwo sokufakelwa esilungiselelwe izinto ezilinganiselweyo, iphucula ubulukhuni ngexesha lokususwa kwempahla enzima. Ingathwala amandla amakhulu okusika ukugaya ukuze kulungiswe izinto ezirhabaxa kunye nee-crankshaft blanks, akukho zimpawu zokuxokozela kumphezulu wezinto zokusebenza.

5. Uyilo oluhambelanayo nolwe-Automation, Ukufaniswa koMgca weMveliso ongenamntu

5.1 Ujongano loQhagamshelo lweRobhothi oluQhelekileyo oluGciniweyo

I-G1 igcina ujongano olupheleleyo lwesignali yengalo yerobhothi ene-axis ezi-6 kunye ne-truss manipulator, ixhasa ukulayisha/ukukhulula ngokuzenzakalelayo ngokupheleleyo ngaphandle kokuguqulwa komatshini:

1 Ukutya okuzenzekelayo kwe-workpiece
2 Ukubopha kunye nokubeka phakathi ngokuzenzekelayo
3 Ukufunyanwa kobungakanani bobubanzi bangaphandle kwi-intanethi
4 Ukusila ivili ngokuzenzekelayo kunye nembuyekezo
5 Ukuhlelwa kwemveliso egqityiweyo kunye nokufakwa kwezinto ezingenanto

5.2 Iimodyuli zokuZenzekela eziNcedisayo eziKhethekileyo

Abathengi banokukhetha iimodyuli ezixhasayo ngokwendlela ezicwangciswe ngayo iiworkshop:

(1) Inkqubo yokucoca ulwelo lokugaya ubushushu obungaguqukiyo enamanqanaba amaninzi:Ukuchaneka kwesihluzo yi-0.01mm, gcina uburhabaxa bomphezulu womsebenzi buzinzile

(2) Umqokeleli we-oyile:Iphepha lesinyithi elipheleleyo elinokuzikhethela, indawo yokusebenzela ecocekileyo, indawo yokusebenzela efanelekileyo yokuchaneka komoya

(3) Isitishi sokucoca izinto zokusebenza ngokuzenzekelayo:Susa intsalela yokusila ngaphambi kokulinganisa ngaphandle kwe-intanethi

5.3 Indlela yoLawulo lweeMishini ezininzi zoMntu omnye

Emva kokudibanisa iyunithi yerobhothi, umqhubi omnye unokulawula iiseti ezi-3-6 zee-G1 grinders ngaxeshanye. Ixabiso labasebenzi lincitshiswe ngama-70% xa kuthelekiswa nendlela yokutya ngesandla, lilingana kakuhle neefektri zaseYurophu, eMzantsi-mpuma Asia ezinexabiso eliphezulu labasebenzi.

6. Ishishini leZicelo eziBanzi kunye neeMishini eziqhelekileyo zoMsebenzi

6.1 Ishishini Lokusetyenziswa Okubalulekileyo 1: Isixinizelisi Sefriji Nesomoya

Iindawo eziphambili zokucubungula:I-crankshaft yecompressor, i-shaft eccentric yefriji, i-air conditioner ejikelezayo
Imfuneko yokucubungula:Ubungqindilili ≤1.5μm, ubungakanani bebhetshi yi-5000-50000pcs ngenyanga
Inzuzo yoshishino:Ukuchaneka okuzinzileyo kwe-G1 kusombulula ingxaki yengxolo ye-compressor ebangelwa kukuphambuka kobukhulu be-shaft eccentric.

6.2 Ishishini leSicelo esiPhambili 2: Iimoto zamandla amatsha

Iindawo eziphambili zokucubungula:I-camshaft yenjini, i-drive eccentric shaft, i-new energy motor intermediate shaft
Imfuneko yokucubungula:Ukumelana nokudinwa okuphezulu, ukugqitywa komphezulu ohambelanayo ubomi benkonzo ende yeenxalenye zeemoto

6.3 IiNdawo zoNcedo eziNzulu eziBalulekileyo

  • (1) Izixhobo zeenqwelo-moya:Umngxuma omncinci okhethekileyo ocacileyo wokuchaneka
  • (2) Izixhobo zonyango:Izixhobo zokufakelwa izixhobo ezincinci ezingaqhelekanga
  • (3) I-Hydraulic kunye ne-pneumatic:Ivalvu ye-hydraulic shaft eccentric
  • (4) Isixhobo sokunciphisa iirobhothi:I-shaft eccentric ephuma ngokuchanekileyo ephezulu

6.4 Umgangatho woMgangatho woMatshini weMishini yoMsebenzi

Emva kokugaywa ngumatshini we-G1:

Ukujikeleza ≤1.5μm
Ukuxinana kwe-coaxiality ≤2.5μm
Uburhabaxa bomphezulu I-Ra ≤0.25μm

7. Ukhuseleko olupheleleyo loomatshini kunye nokusebenza okuzinzileyo kwexesha elide

7.1 Indlela yoKhuselo loKhuseleko oluneZileya ezininzi

(1) Ukuthintela ukungqubana Inkqubo ye-alamu yokulwa nokungqubana komoya
(2) Uqhagamshelwano Lomzimba Iqhosha lokumisa ngexesha likaxakeka + ukhuseleko lokuvala umnyango
(3) Ukhuseleko loxinzelelo Ukhuseleko lokuvala oluzenzekelayo lwe-spindle oluphantsi koxinzelelo lweoyile (umsebenzi okhethekileyo we-hydrostatic spindle)
(4) Ukhuseleko lobushushu Isixhobo sokucima umbane ngokuzenzekelayo esizitshixayo nesitshisa kakhulu

7.2 Uyilo lweendleko zokulungisa eziphantsi

Isikhokelo esingenamthungo asigugi, akukho sikhokelo sitshintsha rhoqo

Inkqubo yokupholisa ejikelezayo yandisa ubomi benkonzo ye-spindle, umjikelo wokugcinwa kwe-spindle ngaphezulu kweminyaka emi-3

Ukwahlulahlula itanki yokucoca ulwelo lokugaya, kulula ukuyiqhekeza nokucoca, ukunciphisa ixesha lokungasebenzi

7.3 Umgangatho woLawulo loMgangatho Ngaphambi kokuba uHanjiswe

Yonke i-G1 grinder ivavanywa iiyure ezingama-72 ngaphambi kokuba ifike efektri:

01 Uvavanyo lokusila umngxuma oluqhubekayo oluqhubekayo
02 Ukufunyanwa ngokuchanekileyo okuphindaphindiweyo rhoqo emva kweeyure ezi-4
03 Uvavanyo olupheleleyo lomsebenzi wokudibanisa okuzenzakalelayo
04 Ukuhlolwa kwenkqubo yokhuseleko lokhuseleko Kuphela zii-index ezichanekileyo ezihlala zizinzile apho umatshini unokupakishwa kwaye uthunyelwe kubathengi.

8. Intsebenziswano kunye nolwazi loQhagamshelwano, isiphelo se-CTA

8.1 Kutheni Ukhetha Oomatshini BokuGcanga baseBeijing Yuhen Njengomthengisi Wakho Womatshini WokuGcanga

(1) Umgca opheleleyo wemveliso yegrinder yechungechunge olusibhozo:Akukho sikhungo / Isilinda / Ikhompawundi / Faka / Ithe nkqo / I-Crankshaft / I-Camshaft / I-Thread grinder, umthengisi wezixhobo zokusila ezikwindawo enye

(2) Isoftware yokulinganisa ulwelo lwe-R&D ezimeleyo:Inkqubo yolawulo lwe-CNC ephuhlisiweyo ngokwayo, iteknoloji engundoqo ezimeleyo yobukrelekrele

(3) Inkonzo eyenzelwe wena:Umatshini wokugaya ongengowesiqhelo, uyilo olupheleleyo lomgca wemveliso oluzenzekelayo ngokwemizobo yomsebenzi

(4) Inkonzo yehlabathi emva kokuthengisa:Isikhokelo sevidiyo sobunjineli baphesheya, ukuhanjiswa kwezixhobo ezingasetyenziswanga ngokukhawuleza

(5) Inkonzo yasimahla:Ukulinganisa inkqubo yokusebenza, uvavanyo lokugaya isampuli yasimahla, isindululo sobuchwephesha sobuchwephesha

Iinkcukacha zoqhakamshelo

Igama leKhampani:I-Beijing Yuhen Machinery Co., Ltd.
Idilesi:1809, Umgangatho we-15, Isakhiwo 1, No. B12 Zhongguancun South Street, Haidian District, Beijing
Umntu woqhagamshelo:Ivy
I-WhatsApp:+86-189-2559-3414
Ucingo / iWeChat:+86-189-2559-7030

Ubizo Lokwenza Isenzo

Ukuba umzi-mveliso wakho unengxaki yokusebenza kakuhle okuphantsi kunye nokuchaneka okungazinzanga kokucubungula i-crankshaft/eccentric shaft, nceda uthumele imizobo yakho yomsebenzi, imfuno yebhetshi kunye noyilo lweworkshop kwi-imeyile yethu. Injineli yethu yokugaya ephezulu iya kuphendula ngesisombululo esenziwe ngokwezifiso kunye nekowuteshini zingadlulanga iiyure ezingama-24 zokusebenza. Sikwaxhasa ukuhlolwa komzi-mveliso kwindawo kunye novavanyo lokusebenza komatshini kubathengi behlabathi.


Ixesha leposi: Julayi-30-2026