I-spindle yeyona nto iphambili kuyo nayiphi na indawo yokulungisa i-CNC. Xa ingaphumeleli, imveliso iyayeka. Apha ngezantsi kukho iziphene ezine eziqhelekileyo zenkqubo ye-spindle, izizathu zazo, kunye namanyathelo okusombulula iingxaki onokuwenza evenkileni.

1. I-Spindle Ayizukujikeleza okanye iqale

Iimpawu:I-spindle ayenzi nto emva kokuba i-M03/M04 iyalelwe, okanye iqala ize ime ngoko nangoko.

Izizathu ezinokwenzeka:

● I-alamu okanye impazamo ye-Spindle drive (VFD/inverter)

● Isignali yokuvula ye-Spindle ayiveli kwi-PLC

● Ibhanti yokuqhuba ephukileyo okanye ekhululekileyo (iimodeli eziqhutywa yibhanti)

● Isigaba esingekhoyo okanye ukujija okutshisiweyo kwinjini ye-spindle

● Indawo yokumisa ngexesha likaxakeka ayikhululwa okanye ucango lokhuseleko aluvulekanga

Amanyathelo okusombulula iingxaki:

1. Jonga iikhowudi ze-alamu ze-spindle drive (OL, OC, OH, njl.njl.).

2. Qinisekisa ukuba isignali ye-M03/M04 ifikelela kwi-drive nge-multimeter.

3. Vula isikhuselo uze uhlole imeko yebhanti kunye noxinzelelo.

4. Linganisa ukumelana kwe-spindle motor enamanqanaba amathathu ukuze ufumane ibhalansi.

5. Qinisekisa ukuba zonke ii-interlocks — i-E-stop, ucango lokhuseleko, uxinzelelo lomoya — ziqhelekile.

2. I-Spindle Overheating okanye ingxolo engaqhelekanga

Iimpawu:Ubushushu bespindle bunyuka ngokukhawuleza (ngaphezu kwama-60°C) ngexesha lokusebenza, buhamba nesandi sokugquma okanye sokungqongqoza rhoqo.

Izizathu ezinokwenzeka:

● Iibheringi zespindle ezigugileyo okanye umthwalo ogqithisileyo wangaphambi kokuba zilayishwe

● Igrisi yokuthambisa eyonakeleyo, enganeleyo, okanye ezaliswe kakhulu

● Isibambi sesixhobo okanye isixhobo sokusika esingalinganiyo

● Uxinzelelo lwebhanti olungalinganiyo okanye ibhanti elidala

● Inkqubo yokupholisa yespindle engasebenzi kakuhle (iimodeli ezipholiswe ngamanzi)

Amanyathelo okusombulula iingxaki:

6. Misa umatshini ngoko nangoko uze ulinganise amaqondo obushushu eebheringi nge-thermometer ye-infrared.

7. Sebenzisa i-vibration analyzer ukwahlula ukuthambisa okungekho semgangathweni (ubuninzi obuphezulu) nokudinwa kwe-bearing (impembelelo ephantsi).

8. Hlola kwaye utshintshe igrisi yokuthambisa ngokweshedyuli yomenzi (ngesiqhelo rhoqo emva kweeyure ezingama-2,000–4,000).

9. Coca i-spindle taper kwaye uqinisekise amandla okubamba izixhobo.

10. Kwizipini eziqhutywa yibhanti, linganisa uxinzelelo lwebhanti ngemitha yoxinzelelo.

3. Impazamo yokujonga i-Spindle (M19)

Iimpawu:Xa i-M19 isenziwa, i-spindle ayitshixi, i-engile iyacinywa, okanye i-alamu iyavulwa.

Izizathu ezinokwenzeka:

● Inzwa yokujongwa ekhululekileyo, engcolileyo, okanye eyonakeleyo (iswitshi yokusondela / imagnethi)

● I-encoder ye-spindle engalunganga okanye uqhagamshelo olubi lwentambo ye-encoder

● Iiparameter zokujonga ezijikelezayo (i-engile, indawo yokunciphisa ubushushu)

● Ukudibanisa okukhululekileyo phakathi kwe-spindle kunye ne-encoder

Amanyathelo okusombulula iingxaki:

11. Jonga isithuba senzwa yokujolisa (ngesiqhelo yi-1–2 mm) uze ucoce umphezulu wokuva.

12. Jonga amaxabiso empendulo ye-encoder kwisikrini sokuxilonga ukuze ubone uzinzo.

13. Phinda ulinganise iiparamitha zokujongwa kwespindle ngokwemiyalelo yomatshini.

14. Qinisa izikrufu zeseti yokudibanisa i-encoder.

4. Isixhobo Asibotshelelwanga Ngokuqinileyo Okanye Asiwiswanga Zizixhobo

Iimpawu:Isixhobo siyakhululeka okanye siphume xa kusenziwa i-machining, okanye umdlalo we-axial ufunyanwa emva kokutshintsha isixhobo.

Izizathu ezinokwenzeka:

● I-drawer bar ediniweyo okanye ephukileyo (i-Belleville spring stack)

● Uxinzelelo lomoya olunganelanga kwisilinda esingenazibambo (ngesiqhelo ≥0.6 MPa)

● I-spindle taper egugileyo okanye enemigca

● Istud yokutsala engalinganiyo okanye egugileyo

● Ivalvu ye-solenoid engenanto ebambekileyo ayibuyiselwa ngokupheleleyo

Amanyathelo okusombulula iingxaki:

15. Linganisa amandla e-spindle drawbar nge-force gauge (ngesiqhelo yi-12–20 kN, ixhomekeke kwimodeli).

16. Jonga uxinzelelo lomoya kwaye ukhulule isilinda esibambekayo.

17. Coca i-spindle taper uze ujonge izinga lokudibana nge-mandrel eqhelekileyo (kufuneka ibe yi-≥85%).

18. Qinisekisa ukuba umgangatho we-pull stud (MAS BT / CAT / ISO / HSK) uhambelana nesiphathi sesixhobo.

19. Qinisekisa ukuba ivalvu ye-solenoid engafakwanga iphinda ibekwe kwakhona ngokufanelekileyo.

Itheyibhile yokubhekisa ngokukhawuleza

Iingcebiso Zokukhusela Ukugcinwa

Imihla ngemihla:Coca i-spindle taper uze ujonge ukuba izixhobo zibambekile na.

Veki nganye:Hlola uxinzelelo lwebhanti uze umamele ingxolo engaqhelekanga.

Nyanga nganye:Qinisekisa ukuba i-spindle runout (kufuneka ibe yi-≤0.005 mm) kwaye ichaneke kangakanani.

Ngonyaka:Tshintsha igrisi ye-spindle bearing uze wenze uhlolo olupheleleyo lokuchaneka.

Ukuba unemibuzo, nceda ukhululeke ukundifowunela:
Ucingo/WhatsApp/I-WeChat:+86 189-2577-9357I-imeyile:sales8@dgbica.com