I-lathe ye-CNC yohlobo lwaseSwitzerland idla ngokukhethwa ukuze kwenziwe umatshini wokulungisa izinto ezincinci, ezibhityileyo nezintsonkothileyo. Nangona kunjalo, ukukhetha umatshini ofanelekileyo kufuna okungaphezulu kokuthelekisa inani lee-axes, isantya se-spindle okanye ububanzi obukhulu bomatshini wokulungisa.

Umatshini onezixhobo kunye nemisebenzi engaphezulu awulolona khetho lufanelekileyo ngokuzenzekelayo. Uqwalaselo oluchanekileyo kufuneka lumiselwe yijiyometri yomsebenzi, izinto ezisetyenzisiweyo, ukunyamezelana, imisebenzi efunekayo, ubungakanani bemveliso kunye nexesha lomjikelo wethagethi.

Ngaphambi kokuba uthenge i-lathe ye-CNC ye-Swiss ene-axis ezintandathu ye-20 mm, abathengi kufuneka baqinisekise ngononophelo le mibuzo isixhenxe ilandelayo.

1. Zeziphi iinxalenye eziza kuveliswa ngumatshini?

Ukukhethwa komatshini kufanele kuqale ngesixhobo somsebenzi endaweni yephepha leenkcukacha zomatshini.

Abathengi kufuneka balungiselele olu lwazi lulandelayo:

• Ububanzi obukhulu bebha eluhlaza;
• Ububanzi kunye nobude obugqityiweyo;
• Izinto zokusebenza;
• Umlinganiselo wobude nobubanzi;
• Ukunyamezelana okunobukhulu kunye nokwejiyometri;
• Iimfuno zokugqiba umphezulu;
• Ubungakanani bemveliso yonyaka okanye yenyanga;
• Ixesha lomjikelo ekujoliswe kuwo.

Umatshini we-20 mm ngokubanzi wenzelwe isitokhwe seebha ngaphakathi koluhlu lwawo oluchaziweyo loomatshini boomatshini, kodwa ububanzi bebha obuphezulu bodwa abuchazi ukuba umatshini ufanelekile na.

Umthengi kufuneka ajonge ukuba ingaba le nxalenye inemingxuma enzulu, imingxunya enqamlezileyo, iiflethi, imingxunya, imisonto, iimpawu ezingaqhelekanga okanye imisebenzi yangasemva. Ezi mpawu zichaphazela ngokuthe ngqo inani elifunekayo lee-axes, iindawo zesixhobo esiphilayo kunye noqwalaselo lwe-sub-spindle.

Izikhokelo zokuthenga izixhobo zoomatshini zobungcali zikwacebisa ukuba kuchazwe ubungakanani bomsebenzi, izinto ezisetyenziswayo kunye nemisebenzi efunekayo ngaphambi kokuba kuthelekiswe iimodeli zoomatshini.

2. Ngaba iCandelo Elifanele Lisetyenziswe Ngomatshini Ngesixokelelwano Esikhokelayo Okanye Lingenaso?

I-guide bushing yenye yezona zinto ziphambili zokwakha ezahlula i-lathe yohlobo lwaseSwitzerland kwi-lathe eqhelekileyo ye-fixed-headstock.

Ngexesha lokwenziwa kwe-guide-bushing, i-bar ixhaswa kufutshane nendawo yokusika. Oku kunceda ekunciphiseni ukuphambuka kunye nokungcangcazela kwe-workpiece, okwenza uqwalaselo lufaneleke ngokukodwa kwiindawo ezincinci kunye nezinto ezifuna ukuqina okuzinzileyo.

Umatshini wokulungisa i-guide-bushing ulungele ngokubanzi:

• Iishaft ezinde nezincinci;
• Izikhonkwane zokuchaneka ezinobukhulu obuncinci;
• Iinxalenye ezinomlinganiselo ophezulu wobude nobubanzi;
• Izinto zokusebenza ezifuna inkxaso eqhubekayo ezinzileyo.

Umatshini wokugaya osebenzisa isikhokelo okanye uhlobo lwe-chucker udla ngokufaneleka ngakumbi kwiindawo ezimfutshane. Unokunciphisa iintsalela zebha kwaye unokuvumela ukusetyenziswa kwe-bar stock engalungiswanga kakuhle, kuxhomekeke kumatshini kunye nokusetyenziswa kwawo.

Abavelisi abakhulu be-lathe yohlobo lwaseSwitzerland banikezela ngoomatshini abanokusebenza kuzo zombini iindlela kuba isisombululo esifanelekileyo sixhomekeke kwi-geometry yenxalenye yokwenyani kunye nezinto zebha.

Ngoko ke, abathengi akufuneki babuze nje ukuba umatshini une-guide bushing. Bafanele babuze: Yeyiphi indlela yokulungisa engabizi kakhulu kwaye izinzile kumsebenzi wam othile?

3. Zeziphi iiNkqubo ekufuneka zigqitywe kwiSeti enye?

Eyona nzuzo iphambili ye-lathe ye-CNC ye-Swiss-type ene-axis ezintandathu kukukwazi kwayo ukudibanisa iinkqubo ezininzi kumatshini omnye.

Ngokuxhomekeke kulungiselelo lwezixhobo, umatshini unokwenza oku kulandelayo:

• Ukujika kwangaphandle nangaphakathi;
• Ukubhola kunye nokukruqula;
• Ukuchwetheza kunye nokuthepha;
• Ukugaya ngemitha;
• Ukusika ubuso obupheleleyo;
• Ukubhoboza imingxunya enqamlezileyo;
• Ukugoba kunye nokuhlukana;
• Umatshini wokulungisa izinto ngasemva.

Ukuba le nxalenye ifuna ukujika nokubhoboza okuqhelekileyo kwangaphandle kuphela, umatshini olula unokwanela.

Nangona kunjalo, ukuba i-workpiece ibandakanya imingxunya esecaleni, ii-flats, ii-slots, imingxunya engekho embindini okanye iimpawu ze-back-end, umatshini uhlala ufuna izixhobo ezisebenzayo, i-spindle indexing kunye ne-sub-spindle.

Umthengi kufuneka alungiselele uluhlu olupheleleyo lwenkqubo yoomatshini aze aqinisekise ukuba zeziphi imisebenzi enokugqityezelwa ngokucinezela kanye. Oku kunceda ekuqinisekiseni ukuba oomatshini besibini kunye nomsebenzi wesandla unokupheliswa na.

4. Ngaba ii-Six Axes kunye ne-Sub-Spindle ziyimfuneko?

I-lathe eqhelekileyo ye-Swiss-type lathe ene-axis ezintandathu ingasebenzisa uqwalaselo lwe-axis olufana nolu:

I-Y-axis eyongezelelweyo kwicala le-sub-spindle inokuxhasa imisebenzi enzima ngakumbi yokusebenza emva, kubandakanya ukugawula umqolo, ukubhola okunqamlezileyo kunye nokuthepha.

I-sub-spindle ingafumana le nxalenye emva kokunqunyulwa kwaye igqibezele iimpawu zangasemva ngaphandle kokutshintshwa ngesandla. Kwiimashini ezifanelekileyo, imisebenzi ye-main-spindle kunye ne-sub-spindle nazo zinokudibana, zincede ekunciphiseni umjikelo wemveliso iyonke. Iinkcazo ezisemthethweni zeTsugami, umzekelo, zichaza imisebenzi ye-main- kunye ne-sub-spindle machining kunye ne-overlapping back-milling ngaxeshanye njengeendlela zokunciphisa ixesha lomjikelo.

Nangona kunjalo, ii-axes ezintandathu akufuneki zikhethwe kuphela kuba uqwalaselo luvakala luphucukile. Abathengi kufuneka bahlole ukuba ngaba izinto zokusebenza ezicwangcisiweyo zifuna oku kulandelayo:

• Ukusebenza nzima emva;
• Imiyalelo emininzi yoomatshini abasemacaleni;
• Ukusebenza ngaxeshanye kwe-main- kunye ne-sub-spindle;
• Izixhobo ezininzi ezisebenza ngamandla;
• Ukuveliswa rhoqo kwezinto ezintsonkothileyo.

5. Ngaba iSpindle Speed ​​ephezulu iqinisekisa imveliso ephezulu?

Isantya sespindle sibalulekile, ingakumbi xa kusetyenzwa iindawo ezincinci, kodwa asizichazi ngokwaso iziphumo.

Ixesha lomjikelo wokwenyani lixhomekeke koku:

• Ukukhawulezisa kunye nokunciphisa isantya sespindle;
• Isantya esikhawulezayo sokuhamba;
• Ukulungiswa kwezixhobo;
• Inani lotshintsho lwezixhobo;
• Iiparameter zokusika;
• Ulungelelwaniso lwe-Main- kunye ne-sub-spindle;
• Impendulo ye-bar-feeder;
• Ukususwa kweetships;
• Ixesha lokuseta umqhubi.

Umatshini onesantya esiphezulu sokujika usenokuba nexesha elide lokujikeleza ukuba ulungiselelo lwesixhobo alusebenzi kakuhle okanye inkqubo iqulethe intshukumo engapheliyo.

Ngenxa yesi sizathu, abathengi kufuneka bacele uvavanyo lomsebenzi okanye uvavanyo lwexesha lomjikelo olusekelwe kumzobo wokwenyani endaweni yokuthelekisa isantya se-spindle sodwa.

6. Ukuchaneka koomatshini kufanele kuqinisekiswe njani?

Ukuchaneka kwekhathalogu kunye nokuzinza kwemveliso azisoloko zifana.

Ngaphambi kokuba u-odole umatshini, umthengi kufuneka achaze iimfuno zokwamkelwa, ezinje:

• Ukunyamezelana okubalulekileyo;
• Ukujikeleza kunye nokuqina kwesilinda;
• Ukugxininisa;
• Ukunyamezelana nesikhundla;
• Uburhabaxa bomphezulu;
• Ukuphindaphinda;
• Uzinzo lwemveliso oluqhubekayo;
• Indlela yokuhlola kunye nezixhobo zokulinganisa.

Kwimveliso enomthamo omkhulu, kuyacetyiswa ukuba kuvavanywe izinto zokusebenza ezininzi ezilandelelanayo emva kokuba umatshini ufikelele kubushushu obuzinzileyo bokusebenza. Oku kubonelela ngolwazi oluluncedo ngakumbi kunokulinganisa isampulu enye kuphela eveliswe kwangoko emva kokuseta.

Uzinzo lobushushu lubaluleke kakhulu kuba utshintsho kwi-spindle, izikrufu zebhola kunye nolwakhiwo lomatshini lunokuchaphazela ukuhambelana kobukhulu ngexesha lemveliso ende.

Olu luhlu lwe-D206 lukhuthazwa ngumenzi walo ngomsebenzi wokuhlawula ukuphambuka kobushushu, kodwa iimfuno zokugqibela zokwamkelwa kufuneka zimiselwe ngovavanyo lomsebenzi oluvunyiweyo kunye neenkcukacha zobugcisa.

7. Yintoni equkiweyo kwiProjekthi yoMatshini opheleleyo?

Ixabiso lomatshini yinxalenye enye kuphela yotyalo-mali lulonke.

Iprojekthi epheleleyo yelathe yohlobo lwaseSwitzerland ingafuna:

• I-feeder yebha ezenzekelayo;
• Iibhushi kunye neekholethi zesikhokelo;
• Izibambi zezixhobo ezizinzileyo nezisebenzayo;
• Inkqubo yokupholisa enoxinzelelo oluphezulu;
• Inkqubo yokuthutha iitshiphusi okanye yokuqokelelwa kweetshiphusi;
• Umqokeleli we-oyile-inkungu;
• Umqokeleli wezixhobo;
• Uhlengahlengiso lwe-transformer okanye i-voltage;
• Izixhobo zokusika;
• Ukufakelwa kunye nokuqaliswa kokusebenza;
• Uqeqesho lomqhubi kunye nolweenkqubo;
• Iphathi ezisecaleni;
• Inkxaso yobugcisa ekude okanye ekwindawo.

Abathengi kufuneka bahlukanise ngokucacileyo phakathi kwezixhobo eziqhelekileyo kunye nezixhobo ezingafunekiyo.

Kufuneka baqinisekise nombane, iimfuno zomoya ocinezelweyo, indawo yomgangatho, iimeko zesiseko, ububanzi bokuhanjiswa kunye nemigaqo yewaranti ngaphambi kokuba bafake iodolo.

I-D206D njenge-20 mm Six-AxisUmzekelo

Ngokweenkcukacha zangoku zemveliso yomenzi, i-D206D yilathe ye-CNC yohlobo lwe-Swiss ene-axis ezintandathu enobubanzi obukhulu bomatshini obuyi-20 mm.

Uqwalaselo olupapashiweyo luquka:

• Ii-axes ze-X1, Y1, Z1, X2, Y2 kunye ne-Z2;
• I-spindle ephambili yombane kunye ne-sub-spindle;
• Izixhobo ezisebenza bukhoma;
• Ukuya kuthi ga kwiindawo ezingama-29 zezixhobo;
• Umatshini wokuluka oyintloko kunye nowe-sub-spindle;
• Isantya esiphezulu se-spindle esifikelela kwi-10,000 r/min;
• Ukujika, ukubhoboza, ukucofa, ukugaya kunye nokusebenza ngasemva.

Umenzi okwangoku udwelisa zombini iinguqulelo zeFANUC kunye neSYNTEC. Amanye amandla emoto kunye noqwalaselo lwamacandelo ahlukile phakathi kweenguqulelo ezimbini, ngoko ke abathengi kufuneka baqinisekise iinkcukacha zobuchwephesha zokugqibela ngokwenkqubo yolawulo ekhethiweyo kunye noqwalaselo lwe-odolo.

Uqwalaselo lohlobo lwe-D206 lungaqwalaselwa kwizihlanganisi ze-elektroniki, iishafts ezichanekileyo, izinto zemoto, iindawo ezincinci zevalvu, izinto zonxibelelwano, izibophelelo ezichanekileyo kunye nezinye iindawo ezintsonkothileyo ezijikelezileyo, kuxhomekeke kuvavanyo lomsebenzi.

Uluhlu Lokuhlola Lokuthenga Olusebenzayo

Ngaphambi kokuba ucele ikowuteshini yokugqibela, umthengi kufuneka anikezele:

1. 1 Umzobo we-2D okanye we-3D;
2. 2 Uhlobo lwezinto eziluhlaza kunye nobubanzi bebha;
3. 3 Ukunyamezelana okubalulekileyo kunye neemfuno zokugqiba umphezulu;
4. 4 Umthamo wemveliso ofunekayo wenyanga okanye wonyaka;
5. 5 Ixesha lomjikelo wethagethi;
6. 6 Iinkqubo zoomatshini ezifunekayo;
7. 7 Inkqubo yolawulo lwe-CNC ekhethwayo;
8. 8 I-voltage kunye ne-frequency yendawo oya kuyo;
9. 9 Izixhobo ezincedisayo ezifunekayo;
10. 10 Iimfuno zesampulu yomsebenzi kunye nokwamkelwa.

Ukubonelela ngolwazi olupheleleyo kuvumela umthengisi womatshini ukuba acebise ulungelelwaniso olufanelekileyo, alungiselele isicatshulwa esichanekileyo ngakumbi aze ahlole inkqubo yomatshini ngaphambi kokuba kuqale imveliso.

Isiphelo

I-lathe ye-CNC yohlobo lweSwitzerland echanekileyo akufuneki ikhethwe kuphela ngokuthelekisa ixabiso, ububanzi obukhulu, ubungakanani be-axis okanye isantya se-spindle.

Isigqibo sokuthenga esithembekileyo kufuneka sisekelwe kumsebenzi wokwenyani, inkqubo yokugaya, ubungakanani bemveliso, imfuneko yokuchaneka kunye neendleko zeprojekthi epheleleyo.

Kubathengi abacinga ngomatshini we-20 mm one-axis ezintandathu, inyathelo lokuqala elisebenzayo kukuthumela umzobo we-workpiece, izinto, ukunyamezela kunye nethagethi yemveliso kumthengisi ukuze avavanye ngobuchwephesha. Oku kunceda ekuqinisekiseni ukuba umatshini okhethiweyo kunye noqwalaselo lwezixhobo lunokuyigqiba inxalenye ngokufanelekileyo, ngokuhambelanayo nangokunoqoqosho.