Phakathi kokuphuculwa kwehlabathi kwemizi-mveliso yokwenziwa kwezinto ezisemgangathweni ophezulu, amacandelo aquka i-aerospace, izixhobo zonyango, izithuthi zamandla amatsha, izixhobo zokunciphisa iirobhothi zoshishino, ii-hydraulics kunye nee-molds zibeka imigangatho engqongqo engakaze ibonwe ngaphambili yokuchaneka koomatshini, uzinzo lwexesha elide kunye namandla okuvelisa aguquguqukayo kwiindawo zeshaft ezingezizo ezijikelezayo, ezingaqhelekanga nezinemilo ekhethekileyo. Ii-grinders eziqhelekileyo ze-cylindrical zinokucubungula kuphela izinto zokusebenza ezijikelezileyo eziqhelekileyo, ngelixa ii-camshafts zoomatshini, ii-crankshafts, ii-eccentric shafts ze-harmonic reducers, ii-polygonal precision shafts kunye nezinye izinto ezinemilo ekhethekileyo zinengxaki yokuchaneka okubi, ukudinwa kokugunyaziswa kunye nokuzinza okwaneleyo kwimveliso yobuninzi.
I-GP32 high precision synchronous cylinder grinder isebenzisa iteknoloji yokugaya ekhokelayo elandelayo, isakhiwo sokudlulisa esikwinqanaba le-nanometer elivaliweyo kunye nenkqubo ye-CNC ekrelekrele. Njengesixhobo esiphambili esichanekileyo esijolise kubavelisi kwihlabathi liphela, ixhasa imveliso yovavanyo lwesiqwenga esinye kunye nokuveliswa kobunzima obungaphazanyiswayo, igubungela lonke uthotho lwemveliso lweenxalenye ezichanekileyo ezinemilo ekhethekileyo.
Imbono iyonke yeGrinder yeGP32
I. Iingenelo Ezintlanu Eziphambili Zokhuphiswano Ukuchaza Ngokutsha Imigangatho Yokugaya Ngobuchule Kwihlabathi
1. Itekhnoloji yokuGrida ehambelanayo esemgangathweni yamaxesha onke kwiintlobo zezixhobo zokusebenza ezinemilo ekhethekileyo
I-GP32 inoyilo lokugaya oluchanekileyo lwe-X/C axis, oluhambelana ngexesha langempela phakathi kwentloko yevili lemoto ethe tye kunye ne-spindle ye-workpiece eqhuba ngqo. Isebenza ngokuzinzileyo ii-shafts ezingaqhelekanga, ii-crankshafts, ii-elliptical shafts, ii-polygon, ii-rhombuses, ii-trapezoids, iiprofayili ze-teardrop kunye nazo zonke ezinye ii-contours ezikhethekileyo ezingezizo ezisemgangathweni, ngelixa igcina ukusebenza okupheleleyo kokugaya okuqhelekileyo kwe-cylindrical. Uyilo lweenjongo ezimbini lunciphisa kakhulu iindleko zokuthengwa kwezixhobo kunye nokusebenza komgangatho wefektri.
Isixhobo somatshini siphumelele uvavanyo oluqinileyo lokunyamezela ubushushu obuphezulu/obuphantsi kunye nobunzima obunzima kwihlabathi liphela, nto leyo enika ukugcinwa okuchanekileyo. Phantsi kwemveliso yobunzima obungapheliyo iiyure ezingama-24, ukujikeleza kwezinto zokusebenza zomhlaba kuhlala ngaphakathi kwe-≤1μm, kufezekisa ngokupheleleyo iimfuno zokuchaneka kwenqanaba le-micron yezinto eziphezulu.
Idemo YokuGcanga Inxalenye Enokuguquguquka
2. Isiseko sesinyithi seMeehanite esiqinileyo kakhulu esinozinzo olugqwesileyo lobushushu kunye nokungcangcazela
Isiseko somatshini esidibeneyo senziwe ngendlela efanelekileyo ngokusebenzisa uhlalutyo lwezinto ezilinganiselweyo kwaye senziwa njenge-single meehanite casting. Siphumelela kakhulu kune-epoxy granite kunye neefreyimu zentsimbi kwiinkalo ezimbini ezibalulekileyo:
● Ukusasazwa kobushushu okulinganayo ukuze kubekho uzinzo kubushushu: Isinyithi esibunjiweyo sine-coefficient ephantsi yokwandiswa kobushushu kunye nokuqhuba okuphezulu kobushushu. Ubushushu obuveliswa ngexesha lokusila busasazeka ngokulinganayo nangokukhawuleza, buzihlawulela ngokuzenzekelayo ukuguquguquka kobushushu bexesha elifutshane ukuze kupheliswe ukushukuma kobukhulu okubangelwa kukuguquka kobushushu.
● Ukuqina okuphezulu kunye nokufunxwa okunamandla kokungcangcazela: Zonke izakhiwo eziphambili kuquka intloko yamavili, intloko yomsebenzi, isitokhwe sangasemva kunye neespindle zenziwe ngentsimbi ephothiweyo okanye intsimbi yodidi oluphezulu ene-coefficients yokwandisa ubushushu engaguqukiyo ukuze kuthintelwe isandi, nto leyo enika ukugaywa okungenangxolo ngesantya esiphantsi nesikhulu.
Itafile yokusebenza isebenzisa iindlela zesikhokelo ezisicaba ezixhaswa ngokupheleleyo ze-V ezigqunywe ngezinto ezizithambisayo zeTurcite®, nto leyo eyenza ukuba kube lula kakhulu ukukhupha ukurhubuluza ngesantya esiphantsi kwaye kunciphise kakhulu ukuguguleka kwendlela yesikhokelo, nto leyo eyandisa ubomi benkonzo yomatshini.
Itshati yokuthelekisa ukwandiswa kobushushu
3. Iinxalenye zeGlobal Top-Tier Precision Components zenza iNanometer Closed-Loop Transmission System
Zonke iiyunithi zentshukumo eziphambili ze-GP32 zixhotyiswe ngezixhobo ezibalaseleyo kwihlabathi liphela zokuchaneka kophawu, zakha uthotho lokudlulisela olupheleleyo oluvaliweyo noluchanekileyo kakhulu:
(1)Inkqubo yokuNceda amavili e-X-axis: Ifakwe iimoto ezizii-Sodick linear motors ezinika amandla okutyhala ngokukhawuleza ukusuka kwi-1660kg ukuya kwi-3060kg ukuphelisa ukungcangcazela kwiipali zemagnethi. Idityaniswe ne-Heidenhain 50nm grating ruler full closed-loop feedback, i-X-axis inika uhambo lwe-260mm kunye nesantya esikhawulezayo se-1.5m/s kunye nesisombululo esincinci se-0.0001mm, inciphisa iimpazamo zokulandelelana kwe-X/C axis. Izikhokelo ezizijikelezisayo zeeroller linear zibonelela ngomthamo womthwalo onzima ohamba ngeendlela ezininzi wokugaya izinto ezisebenza nzima.
(2)Inkqubo ye-Z-axis Worktable: Iqhutywa zii-servomotor ze-THK zebhola ezichanekileyo kakhulu zaseJapan ze-C2, ezinokuhamba kwe-600mm kunye nesantya esiphezulu sokutya se-8m/min. Akukho mva ngexesha lokwenziwa kwemithwalo enzima kuqinisekisa indawo ezinzileyo kunye nokuchaneka okuphindaphindiweyo.
(3)I-Hydrostatic-Hydrodynamic Grinding Wheel Spindle: I-spindle yeGuangzhou Haozhi eyenziwe ngokwezifiso enesakhiwo segumbi leoyile enzulu nenganzulu. Ifilimu yeoyile enoxinzelelo oluphezulu ivumela ukungqubana kolwelo olupheleleyo ngaphandle kokudibana kwesinyithi. Ivili lokugaya eliqhelekileyo le-450mm linokuhlaziywa libe livili le-φ510mm elinokuzikhethela, lixhasa isantya esiphezulu somgca we-40m/s kunye nokupholisa ioyile okudibeneyo ukuze kubekho uzinzo oluqhubekayo lobushushu, umthamo ophezulu womthwalo, ingxolo ephantsi kunye nokuchaneka okuhlala ixesha elide.
Indibano yeNtloko yeSivili sokuGrila
(4)Intloko yoMsebenzi ye-C-axis eQhelekileyo: I-Haozhi permanent magnet synchronous direct-drive spindle eyakhiwe nge-Renishaw round grating encoder. Ifikelela kwisantya esiphezulu se-600rpm kunye nokuchaneka kokubekwa okuphindaphindiweyo kwe-±2arcsec kunye ne-torque yokuphuma elinganisiweyo ye-47.8Nm. I-MT4 taper bore ixhasa ukuhamba kwe-coolant ephakathi. Isiseko esijikelezayo senza i--45° ~ +45° swing, ixhotyiswe nge-air flotation ukuze ibekwe kwakhona ngokulula.
Intloko Yomsebenzi Eqhutywa Ngokuthe Ngqoindle
(5)Umsila weTailstock oQoqayo oMoya oQoqayo oPhakamileyo: Iziko le-MT4 elithambileyo elineebheringi ezityibilikayo ezichanekileyo kunye nohlengahlengiso oluthe tye. Isiseko esintantayo emoyeni sivumela ukutshixa nakweyiphi na indawo ngaphandle kokukrazuka ngexesha lokuhamba, sixhasa izixhobo zokusebenza ukuya kuthi ga kwi-60kg yokusila embindini.
Umsila Wentamo Ohamba Ngomoya
4. Inkqubo ye-LYNUC Graphical CNC ephuhliswe ngokubambisana ukuze isebenze lula kwihlabathi liphela
Lo matshini uxhotyiswe ngenkqubo ye-CNC yokugaya elandelelweyo eyenziwe ngokubambisana yiHOTAMN kunye neLYNUC, ene-HMI ebonakalayo esekwe kwiWindows enesikrini sokuchukumisa sombala se-TFT esiyi-10.4-intshi, esisusa ngokupheleleyo ucwangciso lwekhowudi ye-G oluntsonkothileyo:
● Ukuhlelwa kweprofayili epheleleyo yemizobo: Abaqhubi banokuzoba ngokubonakalayo imilo yeenxalenye ezimile okweemilo ezikhethekileyo baze bavelise imijikelo yokusila ngokucofa kube kanye. Abasebenzi abatsha banokukwazi ukusebenza kakuhle kwisithuba seyure enye, benciphisa imijikelo yoqeqesho kumaqela eefektri zaphesheya kweelwandle kakhulu.
● Imijikelo yokusila nokubopha yemodyuli, ehambelana neenkqubo ze-ISO eziqhelekileyo. Indawo yokugcina yangaphakathi enkulu ye-3Gb ixhasa ukudluliselwa kwedatha yeendlela ezininzi nge-USB, i-Ethernet kunye nee-RS232 ports.
● Ukuxilongwa okukude okwakhelwe ngaphakathi, ukuhlelwa kweenkqubo zangasemva kunye nokukhuselwa kwegama lokungena lokhuseleko elinamanqanaba amaninzi. Uyilo olungenadiski enzima lubonelela ngozinzo oluphezulu, oluhambelana neevolthi ezahlukeneyo zombane kunye neendawo zokusebenzela kwihlabathi liphela.
● Ujongano lwesoftware yeCAD/CAM olunokwandiswa, oluhambelana nesoftware yoyilo lwemizi-mveliso yehlabathi jikelele yokungenisa ngokukhawuleza imizobo yenxalenye entsonkothileyo enemilo ekhethekileyo.
5. Uqwalaselo oluguquguqukayo kunye neNkxaso epheleleyo yeHlabathi emva kokuthengisa
Ipotifoliyo epheleleyo yezixhobo ozikhethelayo ihlangabezana neemfuno ezahlukeneyo zemveliso kwihlabathi liphela: iinkqubo zokulinganisa ezikwi-intanethi, izixhobo zokulinganisa ezinamavili, izixhobo zokulayisha/zokukhulula izinto ngokuzenzekelayo, iidrowa zedayimani, izixhobo ezikhethekileyo, ukuhluza okupholileyo kunye neenkqubo zokubuyisa inkungu yeoyile. Izisombululo zeprojekthi ye-turnkey ezenziwe ngokwezifiso ziyafumaneka kwimigca yemveliso edibeneyo.
Inkqubo yethu yenkonzo yabathengi yehlabathi iqinisekisa impendulo ekhawulezileyo yeyure e-1 xa ifumana imibuzo, kunye neenjineli zenkonzo zobungcali ezifika kwiindawo zabathengi zingadlulanga iiyure ezingama-48. Bonke oochwephesha benkonzo bafumana uqeqesho lobungcali rhoqo kwaye banamava angaphezu kweminyaka emi-5 kwindawo, benikezela ngenkxaso yobugcisa eqhubekayo, esebenzayo nethembekileyo emva kokuthengisa kuyo yonke imimandla.
II. Iimeko zokusetyenziswa kweHlabathi liphela
I-GP32 synchronous grinder ilungelelanisa ngokugqibeleleyo ukuchaneka okuphezulu, ukuqina kunye nokusebenza kakuhle, kunye noyilo oluguquguqukayo oluhambelana neemfuno zokwenziwa kwemveliso kumashishini ahlukeneyo:
1. Inqwelo-moya: Iishafti zeturbine ezichanekileyo, izixhobo zokufika ezinemilo ekhethekileyo
2. Izixhobo zonyango: I-implant shafts ezikhethekileyo, izixhobo zotyando ezichanekileyo
3. Amandla Amatsha kunye neeMoto: Ii-crankshafts, ii-camshafts ezingaqhelekanga, ii-transmission polygonal shafts
4. Iirobhothi zeShishini: Iishafti ezingaqhelekanga zeHarmonic kunye neplanethi, iiprofayili zejenereyitha yamaza
5. IiHydraulics kunye neeMolds: Iishafti zeevalvu ezinemilo ekhethekileyo, iiphini eziphambili ze-mold ezichanekileyo
Isebenza njengomatshini wokugaya osetyenziswa kwihlabathi liphela wokuvelisa ngobuninzi kunye nomatshini wokuvavanya owenziwe ngokwezifiso, nto leyo eyenza imveliso ibe ngcono kakhulu kwaye ihambelane nabavelisi kwihlabathi liphela.
III. Isishwankathelo seeNkcukacha zobuGcisa eziPhambili
| Into | Ipharamitha |
| Ukuphakama Kwesikhungo / Ububanzi Bokugaya Obuninzi | 210mm / 320mm |
| Umgama Phakathi Kweendawo Zokusebenzela | 600mm |
| Ubunzima obukhulu boMsebenzi Phakathi kwamaZiko | 60kg |
| Ububanzi bevili lokusila obuqhelekileyo/obunganyanzelekanga | φ450mm / φ510mm |
| Ukuhamba nge-X-axis / Isantya sokuHamba ngokukhawuleza | 260mm / 1.5m/s |
| I-X-axis Linear Motor I-Thrust ekhawulezileyo | 1660–3060kg |
| Ukuhamba nge-Z-axis / Isantya esiphezulu sokutya | 600mm / 8m/min |
| Isisombululo esincinci se-X/Z Axis | 0.0001mm |
| Isantya esiphezulu se-C-axis / Ukuchaneka kwesikhundla esiphindayo | 600rpm / ±2arcsec |
| Ukugaya Ukujikeleza | ≤1μm |
| Inkqubo yoLawulo lwe-CNC | I-LYNUC Custom Grinding CNC |
| Ubungakanani boMatshini ngokubanzi | 3800×3200×2195mm |
| Ukusinda okushiyekile | 5440kg |
IV. Isiphelo
Ngokuchasene nophuculo lwemveliso echanekileyo yehlabathi, i-GP32 high ngokuchanekileyo isilinda esihambelanayo iphula imida yezixhobo zokugaya zemveli. Idibanisa ulwakhiwo loomatshini oluqinileyo kakhulu, izinto eziphambili zehlabathi, ucwangciso olukrelekrele lwemizobo kunye nenkxaso yenkonzo epheleleyo, ibonelela ngesisombululo sokugaya esisebenza kakuhle, esizinzileyo nesingabizi kakhulu kubavelisi behlabathi ababandakanyeka ekucutshungulweni kwemijelo ekhethekileyo. Nokuba zezokusebenzela ezincinci okanye iifektri ezinkulu zemveliso ezenzekelayo, i-GP32 inikezela ukusebenza okuthembekileyo koomatshini be-micron kunye nokugcinwa kokuchaneka kwexesha elide, ibe sisixhobo esingundoqo esiyimfuneko kwimveliso yenxalenye yokuchaneka okuphezulu kwihlabathi liphela.
Iinkcukacha zoqhakamshelo
Igama leNkampani: Beijing Yuhen Machinery Co., Ltd.
Idilesi: 1809, kumgangatho we-15, kwiSakhiwo 1, No. B12 Zhongguancun South Street, kwiSithili saseHaidian, eBeijing
Umntu woQhagamshelwano: Ivy
I-WhatsApp: +86-189-2559-3414
Umnxeba / WeChat: +86-189-2559-7030
I-imeyile:Sales5@yuhenmachine.com
Ixesha lokuthumela: Agasti-16-2026
