VTL2500ATC iZiko lokuJika elithe nkqo

Ulwakhiwo lwebhokisi yesiseko, udonga olunambambo olungqingqwa kunye noyilo lwendonga enamaleyile amaninzi, lunokunciphisa i-thermal deformation, inokumelana ne-static, ukuphazamiseka okuguquguqukayo kunye noxinzelelo lwe-deformation, ukuqinisekisa ukuqina komgangatho webhedi kunye nokuzinza okuphezulu. Ikholomu ithatha isakhiwo esikhethekileyo sohlobo lwebhokisi ye-symmetrical, enokubonelela ngenkxaso eqinile kwitheyibhile yesilayidi ngexesha lokusika okunzima, kwaye iyona nto ibonisa ukuqina okuphezulu kunye nokuchaneka. Iimeko eziqhelekileyo zezixhobo zoomatshini zihambelana nomgangatho we-JIS/VDI3441.


Iimpawu kunye neeNzuzo

Idatha yoBugcisa

Iividiyo

Iithegi zeMveliso

Iimpawu zesixhobo somatshini

1. Esi sixhobo somatshini senziwe nge-Mihanna cast iron ephezulu kunye noyilo lwesakhiwo sebhokisi kunye nokuveliswa, emva kokunyangwa ngokufanelekileyo kwe-annealing, ukuphelisa uxinzelelo lwangaphakathi, izinto ezinzima, ezidityaniswe noyilo lwesakhiwo sebhokisi, isakhiwo somzimba esiqinileyo, ukwenzela ukuba umatshini ube nobungqongqo okwaneleyo kunye namandla, umatshini wonke ubonisa ukukwazi ukusika okunzima kunye neempawu ezichanekileyo zokuzala. Umqadi yinkqubo yokuphakamisa inyathelo, kunye noyilo olusebenzayo olusebenziseka lula, olunokwandisa umthamo onzima wokusika. Umqadi obambezelayo ohambayo kunye nesixhobo esikhululayo si-hydraulic loosening kunye ne-hydraulic clamping.

2. Umzila we-square we-Z-axis usebenzisa indawo enkulu ye-cross-sectional (250 × 250mm) ukuphucula umthamo wokusika kunye nokuqinisekisa i-cylindricity ephezulu. Ikholamu yesilayidi yenziwe ngentsimbi ye-alloy ngokusebenzisa i-annealing.

3. Ukuchaneka okuphezulu, ukuqina okuphezulu kwentloko yokuphotha, umatshini wamkela i-FANUC ephezulu yamahashe e-spindle servo motor (amandla ukuya kwi-60/75KW).

4. Iibheringi eziphambili ze-shaft zikhethwa e-United States "TIMKEN" CROSS ROLLER okanye i-European "PSL" i-cross roller bearings, kunye nobubanzi obungaphakathi be-φ901 i-aperture enkulu ye-bearing, ukubonelela nge-super axial kunye nomthwalo onzima we-radial. Oku kuthwala kunokuqinisekisa ukusika okunzima ixesha elide, ukuchaneka okugqwesileyo, uzinzo, ukukhuhlana okuphantsi okulungileyo kokuchithwa kobushushu kunye nenkxaso eyomeleleyo ye-spindle, ilungele i-workpieces enkulu kunye ne-asymmetric workpieces processing.

5. Iimpawu zothumelo:

I-1) Akukho ngxolo kunye nokutshintshwa kobushushu kwi-spindle.
I-2) Akukho ukuhanjiswa kwe-vibration kwi-spindle ukuqinisekisa umgangatho wokusika.
I-3) Inkqubo yokuhanjiswa kunye ne-spindle yokwahlula i-lubrication.
4) Usulelo oluphezulu (ngaphezu kwama-95%).
I-5) Inkqubo yokutshintsha ilawulwa yifoloko yegesi, kwaye ukutshintshwa kuzinzile.

6. Iimpawu zokuthwala i-roller yohlobo lomnqamlezo:

1) Umqolo ophindwe kabini we-roller uthatha indawo enye kuphela, kodwa indawo yayo yesicelo ayincitshiswa.
2) Thatha indawo encinci, ukuphakama kwebhedi ephantsi, kulula ukuyisebenzisa.
3) Iziko eliphantsi lomxhuzulane, amandla amancinci e-centrifugal.
I-4) Ukusebenzisa i-Teflon njengento yokugcina i-bearing, inertia incinci, kwaye inokusebenza kwi-torque ephantsi.
5) Ukuqhuba ubushushu obufanayo, ukunxiba okuphantsi, ubomi obude.
6) Ukuqina okuphezulu, ukuchaneka okuphezulu, ukuxhathisa ukungcangcazela, ukuthambisa okulula.

7. I-X / Z i-axis ithatha i-FANUC AC yokwandisa i-motor kunye ne-screw enkulu yebhola (i-C3 echanekileyo, i-pre-pull mode, inokuphelisa ukwanda kwe-thermal, ukuphucula ukuqina) ukuhanjiswa ngokuthe ngqo, akukho mpazamo yebhanti eqokelelweyo, ukuphindaphinda kunye nokuchaneka kokumisa. Ukuchaneka okuphezulu kweebheringi zebhola e-angular zisetyenziselwa inkxaso.

8. Ilayibrari yemela ye-ATC: Isixhobo sokutshintsha isixhobo esizenzekelayo samkelwa, kunye nomthamo wethala leemela li-12. Uhlobo lwe-Shank 7/24taper BT-50, isixhobo esisodwa esinobunzima obungama-50kg, ilayibrari yesixhobo esiphezulu somthwalo we-600 kg, isixhobo samanzi esakhelwe ngaphakathi, sinokupholisa ngokwenene ubomi be-blade, ngaloo ndlela kuncitshiswe iindleko zokusetyenzwa.

9. Ibhokisi yombane: Ibhokisi yombane ixhotyiswe nge-air conditioner yokunciphisa ngokufanelekileyo ukushisa kwangaphakathi kwebhokisi yombane kunye nokuqinisekisa ukuzinza kwenkqubo. Inxalenye ye-wiring yangaphandle ine-tube yenyoka ekhuselayo, enokumelana nokushisa, ioli kunye namanzi.

10. Inkqubo yokuthanjiswa: Umatshini ngokuzenzekelayo depressurized lubrication inkqubo yokuqokelela ioyile, kunye nenkqubo yonikezelo oyile depressurized intermittent, kunye nexesha, ubungakanani, uxinzelelo rhoqo, indlela nganye ukubonelela isixa kwangexesha nefanelekileyo yeoli kwindawo nganye yokuthambisa, ukuqinisekisa ukuba indawo yokuthanjiswa nganye na ukufumana ioyile yokuthambisa, ukuze mechanical ukusebenza ixesha elide ngaphandle amaxhala.

11. X/ Z i-axis yi-symmetric box-type hard rail sliding table. Emva kokunyanga ubushushu, indawo etyibilikayo idityaniswe nepleyiti yokunxiba (i-Turcite-B) ukwenza iqela letafile yeslayidi echanekileyo ngokuchaneka okuphezulu kunye nokukhuhlana okuphantsi.


  • Ngaphambili:
  • Okulandelayo:

  • Umzekelo Inkcazo I-VTL2500ATC
    Ubuninzi bedayamitha ejikelezayo mm Ø3000
    Ubuninzi bokusika ububanzi mm Ø2800
    Ubuphezulu bobude bomsebenzi mm 1600
    Ubunzima obukhulu obucutshungulweyo kg 15000
    Manual 8T imihlathi chuck mm Ø2500
    Spindle Speed ​​Low rpm 1-40
    Spindle Speed ​​High rpm 40-160
    Ubuninzi betorque ejikelezayo Nm 68865
    Uxinzelelo lomthombo womoya MPa 1.2
    I-diameter yangaphakathi yokuthwala i-shaft engundoqo mm Ø901
    Uhlobo lwesixhobo sokuphumla   ATC
    Inani lezixhobo ezinokubekwa iipcs 12
    Ifom yeHilt   BT50
    Ubungakanani obukhulu bokuphumla kwesixhobo mm 280W×150T×380L
    Ubunzima besixhobo esiphezulu kg 50
    Ubuninzi bomthwalo wevenkile yeemela kg 600
    Ixesha lokutshintsha isixhobo umzuzwana 50
    Uhambo lwe-X-axis mm -900,1600
    Z-axis uhambo mm 1200
    Umgama wokuphakamisa umqa mm 1150
    Ukufuduka ngokukhawuleza kwi-X-axis m/umz 10
    I-Z-axis yokufuduka ngokukhawuleza m/umz 10
    I-Spindle motor FANUC kw 60/75
    X axis servo motor FANUC kw 7
    Z axis servo motor FANUC kw 7
    Injini yeHydraulic kw 2.2
    Ukusika imoto yeoli kw 3
    Umthamo weoli yeHydraulic L 130
    Umthamo weoyile yokuthambisa L 4.6
    Ukusika ibhakethi L 1100
    Ubude bembonakalo yomatshini x ububanzi mm 6840×5100
    Ubude bomatshini mm 6380
    Ubunzima bomatshini kg 55600
    Umthamo opheleleyo wombane KVA 115
    Bhala umyalezo wakho apha kwaye uwuthumele kuthi